Beveling machines are designed to perform bevels or chamfers on heavy metal plates using milling cutters. These machines are also known as chamfering machines. These machines are built to operate at maximum capacity providing high quality bevels whilst maintaining the optimum position of plates vis-a-vis machine, eliminating wasted time and costs throughout the entire sheet metal welding preparation process.
• The preparation of sheet metal parts for welding process.
• Aesthetic reasons and Safety reasons for remove sharp edges.
• Machined bevels finishing, angles from 15° to 70°.
The choice of a Bevelling machine is based on several factors including the elements size, the bevel dimension, the finish quality and the type of material to be bevelled.
During the bevelling/chamfering process, the milling cutter has to enter the metal workpiece either from the boundary or from the top unmachined surface. This first contact of the cutter on the metal surface produces impact vibrations because unlike the stable cutting process, the contact between cutter and machined workpiece changes significantly in the entering process. Additionally. due to the change of machining sequence/cutter or the variation of cutting depth results in excessive vibration thus leaving marks on the machined surface.
In addition to damping the vibrations produced during the bevelling process, the air springs also act as heavy-duty lifting systems for large thickness Milling Cutting Bevelling Machines. These machines require the work piece to be fed automatically into the milling cutter with a pre-determined upward force to produce a constant belling even on uneven metal surfaces. The heavy duty lifting system supporting the bevelling machine consist of an large Air Bellow that can provide the necessary grip between the workpiece and the milling cutter.
The ORIA Air Springs have elastomeric elements reinforced with a synthetic mesh thereby providing a longer life for the air spring installation. The Oria air springs absorb up to 99% of the unwanted vibrations avoiding damage to other parts of the machinery, the metallic enclosure and building structure. At the same time, they also help in reducing the noise level. Lower maintenance costs coupled with easy and practical replacement makes ORIA Air Springs a great choice for industrial houses.
The Oria air springs consist of a flexible elastomer rubber body with nylon fabric reinforcement, and rustproof plates with an air inlet and mounting blind nuts.The Oria rubber bellows can be used both as vibration isolators and rubber actuators. Oria has been working with industrial houses using all kinds of compressors for more than 25 years, offering tailor made solutions depending on the specific requirements of the application; providing different types of rubber quality materials and metal parts, in order to ensure a long term product life and a proper function of the air springs.
Rubber Temperature and quality
The air springs can be manufactured with different rubber qualities:
Standard: Most used material for industry.
Temperature range= -40ºC to +70ºC.
Butyl (IIR): Highly used material because of its good resistance to acids.
Temperature range= -25ºC to +90ºC.
Nitrile (NBR): For applications where oil can be found thanks to its excellent resistance to oils, fuels, ozone and weather.
Temperature range= -25ºC to +110ºC
Ethylene propylene diene (EPDM): Material with excellent resistance to high temperatures.
Temperature range= -20ºC to +115ºC
Chloroprene (CR): Resistant to the sea water and medium resistance to acids.
Temperature range= -20ºC to +110ºC
Metallic parts materials
The metallic parts of the air springs can be supplied in different qualities. The standard in most air springs is steel with anti-rust protection, but they can also be supplied in AISI-304 stainless steel (other qualities available are easily available upon request).
Oria has been supplying their Air Springs / Air Bellows to most of the reputed bevelling machine manufacturers in Spain and now supplies to manufacturers in UAE and Middle East. Dubai having easily established itself as the international business hub, is the obvious choice for ORIA to open its trade offices. Dubai is home to huge free trade zones, one of the world’s busiest international airports and a world-class container port. Dubai's trade performance has shown steady and sustainable growth over the last many years. Many industrial houses are now looking to source quality spare parts from trusted and reputed manufacturers all over the world.
DIRECT INDUSTRIALS is proud to partner with ORIA and provide their range of rubber air bellows and air actuators for the customers in Dubai, UAE and Middle East. Please feel free to drop us an email at email@example.com for discussions on equipping your bevelling machines with our air spring and bellows to make them safer, faster and more user friendly.